Heavy Duty Battery Terminals Manufacturer and Supplier in India
Reliable power transmission starts with a secure electrical connection. Star Industries is a trusted battery terminals manufacturer and supplier in India, delivering precision-engineered terminals for automotive, industrial, and power backup applications. As a recognized heavy duty battery terminal manufacturer in India, we produce high-conductivity, corrosion-resistant terminals designed for long service life and consistent electrical performance.
We specialize in manufacturing robust terminals for high-current applications, including inverter systems, industrial batteries, automotive batteries, and backup power systems. As an experienced Brass Battery Terminal Manufacturer in India, we focus on dimensional accuracy, superior conductivity, and strict quality control to ensure safe and efficient power transfer in demanding environments.
Heavy Duty Battery Terminal Manufacturer in India - Product Range
Types of Battery Terminals We Manufacture
- Brass Battery Terminals
- Heavy-Duty Automotive Battery Terminals
- Industrial Battery Terminals
- Positive and Negative Battery Clamps
- Bolt-Type Battery Terminals
- Lead-Coated Brass Terminals
- Custom Fabricated Battery Connectors
Each product is designed for high electrical conductivity and mechanical durability.
Brass Battery Terminal Manufacturer in India
Brass battery terminals are widely preferred due to their excellent conductivity, corrosion resistance, and mechanical strength. Manufactured from high-grade brass rods and forgings, these terminals ensure efficient current flow with minimal power loss.
Brass terminals are suitable for automotive batteries, inverter systems, solar power installations, UPS systems, and heavy-duty industrial battery banks. Precision machining ensures tight clamping and secure cable termination.
Industrial Applications
Our battery terminals are used in:
- Automotive vehicles
- Heavy commercial vehicles
- Industrial battery banks
- Solar power systems
- Inverter and UPS installations
- Telecom backup systems
- Generator and power backup units
They provide stable electrical connectivity in both low and high-current systems.
Uses and Benefits
Battery terminals are designed to connect battery posts with cables securely. Key benefits include:
- High electrical conductivity
- Reduced voltage drop
- Strong mechanical grip
- Corrosion resistance
- Long operational lifespan
- Easy installation and replacement
Heavy-duty terminals improve system efficiency and reduce overheating risks.
Working Mechanism
Battery terminals are clamped securely onto battery posts. The terminal provides a conductive path between the battery and connected equipment through bolted or clamped cable connections.
Proper tightening ensures minimal resistance and prevents sparking. High-quality materials help maintain stable current flow under load conditions.
Safety Advantages
- Prevents loose electrical connections
- Reduces overheating and sparking
- Supports stable current transmission
- Resists corrosion and oxidation
- Ensures secure cable fastening
Precision manufacturing improves contact reliability and enhances electrical safety.
Customization Options
As a leading battery terminals manufacturer and supplier in India, we offer:
- Custom sizes for different battery posts
- Positive and negative configurations
- Heavy-duty industrial designs
- Custom hole diameter and bolt size
- Surface finishing options
- Bulk production for OEM requirements
We support both standard and custom-designed battery terminals
Manufacturing Process
Our structured manufacturing process includes:
- Raw material inspection (brass rods / forgings)
- Precision turning and machining
- Drilling and threading operations
- Surface finishing and polishing
- Lead coating (if required)
- Dimensional inspection
- Final quality clearance
Modern machining equipment ensures consistency and accuracy.
Testing & Quality Control
Quality testing includes:
- Dimensional accuracy verification
- Electrical conductivity checks
- Thread quality inspection
- Surface finish evaluation
- Mechanical strength inspection
Batch-level quality control ensures reliable performance in industrial applications
Raw Materials Used
- High-grade brass
- Lead-coated brass (application-based)
- Industrial-grade fastening components
Material selection ensures optimal conductivity and corrosion resistance.
Compliance & Standards
Our battery terminals are manufactured following relevant industry practices, including:
- IS standards for brass components
- Automotive electrical connection norms
- Industrial fabrication and machining standards
Quality documentation is maintained for OEM and bulk orders.
Manufacturing Capacity
- High-volume production capability
- Ready stock availability for standard models
- Custom batch production
- Timely supply across industrial regions in India
We serve automotive suppliers, industrial contractors, OEM manufacturers, and battery system integrators.
Infrastructure & Facilities
Our manufacturing facility includes:
- Precision CNC turning machines
- Drilling and tapping units
- Surface finishing equipment
- Quality inspection tools
- Skilled technical workforce
This infrastructure ensures consistent production quality and supply reliability.